The ability to impart a superior surface finish upon these complicated shapes is a challenge that REM’s isotropic superfinishing technology (the REM ® Process ) can address for cost. Read MoreApplying this revolutionary process to motorsports applications result in faster and more efficient vehicles that win races as well as parts that last considerably longer than standard components. Each of these unique technologies offer clients value and superior performance. These solutions are available both as out - sourced processing services at a REM facility or as tech-nology installations at a customer’s site. Lastly, REM Surface Engineering is a leading surface finishing supplier whose ISF® Process is widely used in precision gear applications and Extreme ISF® Process is a leading performance-enhancing AM surface polishing solution for rocket engine, aerospace, medical, and semi-conductor fabrication applications. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. Main attention is paid to limitation analysis. Necessary cookies are absolutely essential for the website to function properly. both on its own and in combination with. -ft. Whether you enjoy the value adding and/or cost saving benefits of the ISF Process at our facility or yours, the results are equally impressive: a significant decrease in wear resulting in longer component life, increased fuel economy, lower lubricant temperatures, and reduced operating expenses. The study began because IGA was detected on some test specimens which had been treated by one of REM’s ISF aerospace gear processes. S. FOR IMMEDIATE RELEASE. 453 likes · 2 talking about this · 6 were here. In every test performed to date, and there have been many, each with hundreds of hours of very demanding tests, ISF has proven to improve our. Handouts ISF® Process for Aerospace Gears &. Posted by Danny Estrada on. David holds a Bachelor’s degree in Robotics/Electronics from ITT Technical. '95 Supra Turbo Billet GT42-76 1050whp 9. DownloadREM’s ISF ® and Rapid ISF ® Processes maintain gear flank form and significantly reduce gear flank roughness while producing an optimized surface texture. '93 RX7 9. REM’s ISF® Process significantly reduces wear up to 95%, reduces contact fatigue and reduces lubrication requirements. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. At Materials Science & Technology 2016, REM will present our latest technical offering, "Additive Manufacturing of Metals: Microstructure, Material Properties, and Product Performance. In this time, REM has created several custom polishing solutions for titanium to reduce roughness, component wear, and improve component cleanliness as well as numerous other. The ISF process is a two-step chemical and vibratory process that eliminates the microscopic peaks on metal to metal contact surfaces such as gears. The Rapid ISF Process increases fuel efficiency and power density and is compatible with a just-in-time environments. REM’s Extreme ISF ® Process Cell is compatible with all stainless steel variants including 17-4, 15-5, and 316/316L, aluminum alloys, carbon, and tool steels. The extensive benefits of the ISF Process add value and improve. Bottom line: this process works. REM’s ISF ® Process is a novel and proven approach to eliminating micropitting by removing peak asperities, generating a higher load-bearing surface, and increasing the lamba lubrication values. The Rapid SME Show is North America’s largest 3D manufacturing event. In it, parts are placed in vibratory finishers with a nonabrasive media and a chemical activating agent. Pay Online. REM’s ISF ® Process is that ultra precision how of our isotropic superfinishing technology for subtractively manufactured components. The optimization of multiple technologies, including those of REM Surface Engineering, contributed to the success of the additive manufactured faucet. REM’s ISF Processes result in numerous financial benefits. , Ra <0. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. Initially the gearsets were offered with a cryogenic strengthening treatment, but several years later an Isotropic Super Finish® would become standard. REM’s ISF ® Process is an isotropic superfinishing technology that is proven to significantly increase the efficiency, performance, and life of metal to metal contact power transfer components for a range of Automotive component applications. The abrasive can be in the form of loose particles or can be fused into the processing media . The GS is an effective waste clearance and fluid pathway for the CNS (for a detailed review see ()). The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. This post-process surface finishing cell has been designed to take advantage of REM’s chemically accelerated process technology to maximize cost efficiency while minimizing cycle time. 27 microns) of material from the surface of a nitrided component. Rebuild Includes. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The patented ISF ® process is the ideal combination of chemical and mechanical surface finishing. both on its own and in combination with. Critical gear profiles, exotic alloys, ultra-low roughness requirements, we’ve got the experience to meet your surface finishing needs. I have personally and actively been involved over the past four years working to qualify the REM ISF process for use on Army helicopter platforms. This included 20 million cycles at 400 ksi, 20 million cycles at 425 ksi and 22. Precision AGMA Q13 gears entering the ISF process remain AGMA Q13 after ISF processing with surface finish improved typically from R a 0. About REM Surface Engineering. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. Getting Shepherd Transmissions to. The ISF Process is a unique patented process that generates a non directional low Ra surface. Apr 2011 - Feb 2017 5 years 11 months. This improved surface increases energy/motion transfer efficiency in the metal-to-metal contact area by reducing friction and providing. In January 2007, after relocating to a larger unit within the same Hainesport Industrial Park, the company invested in the technology to REM ISF® process components in-house. REM’s ISF ® Process can controllably remove between 0. Headquarters: 325 West Queen Street. #20. Carbon Edition Blueprinted modified Tremec T-56 6-speed Magnum Series performance transmission. Creating optimal surfaces on metal components is REM’s business focus. Introduced in 1965, the REM ISF or “Isotropic Superfinish” is a treatment that eliminates imperfections on metal components that are left over by the machining process. What BS. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. REM ISF® is a 2 stage process that finishes with a “burnish” that makes the part come out looking shiny, almost as if it was chrome-plated. The gear manufacturing process is complex and consists of many steps including machining, plating, carburizing, and so on. RaceGearBox. The REM'S ISF® Process is a cost-effective alternative to an engineered machined surface in many applications where surface finish, increased wear, and friction reduction are important considerations. A wear model and a numerical method of simulating the process, involving data collected. It is used extensively at the highest levels of motorsport including F1, WRC, NASCAR, etc. The media has to be highly dense to do the job properly. Examples of IGA are shown in Fig. 1 mm. REM’s ISF ® Process is an isotropic superfinishing technology that reduces friction, removes protruding surface asperities, and increases the bearing load surface. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. Tech. Gary Sroka – REM Surface Engineering Brenham, TX, USA. The MIM process can produce complex shapes with excellent strength for up to 50% less than the cost of CNC machining or casting for high volume manufacturing. The REM’S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. The increase in component life is a result of a flatter contact surface, which. “REM’s Ferromil ® Race Cut 552 has been specially formulated to match with common racing bearing steels thereby allowing the benefits of the ISF ® Process to be applied to racing bearing applications. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. Join us for our presentation on Surface Texture Anatomy of Additive Manufacturing Components: The Art of Surface Superfinishing by authors: Agustin Diaz,. The additive manufacturing (AM) build process is exciting and state of the art, and enables manufacture of new classes of parts while changing how we think about supply chains. REM Surface Engineering, founded in 1965, has been a leading provider of isotropic superfinishing (ISF®) services in traditional industries for decades. A reduced surface roughness value on your crank journals will not likely benefit your diesel tractor pull engine. *Gray Zybar finis. The end result is a dramatically improved surface finish with insignificant dimensional change of the part. Then tighten the set pin. It is used extensively at the highest levels of motorsport including F1, WRC, NASCAR, etc. ). A. ISF Process; Extreme ISF Process; Rapid. Applying REM’s revolutionary ISF® Process to motorsport parts results in faster, more efficient vehicles that win races and parts that last considerably longer than standard components. This improved surface significantly reduces friction and provides several engineering advantages. 5″ (~13 mm) or over 70″ (~1,800 mm) in diameter and all ranges in between. Eng’r; Midwest U. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . REM Polishing Machine Introduction and Information. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. 60 @ 150. Our 100% deliverable success in that initial SBIR with NASA has grown manifold; research with NASA nowREM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The paper also reviews the technique used to generate ISF and some of the improvements that can be imparted to metal-to-metal contact surfaces. REM’s ISF® Technologies are able to reduce structure-borne noise caused by the friction between metal-to-metal contact part, thus improving noise reduction. Reduce Scrap Rates. 1 filled with FMX 3/8. Quantities of interest such as friction and bulk temperature are more easily and less expensively measured than performing actual gear testing. The Extreme ISF Process is capable of removing the extreme surface roughness, surface and near-surface defects (keyhole porosity and the. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. 1 mm. In these gear applications, surface roughness plays a critical factor in increasing pressure by. The REM ® Process is REM Surface Engineering’s original, break-through chemically accelerated surface finishing technology for traditionally manufactured components. ISF stands for Isotropic Superfinishing. Increase Quality, Consistency, and Accuracy. Formnext 2022. 860-621-6755. REM states the Extreme ISF® Process Cell will be the first of multiple version to be releasing over the next 18-24 months, with a goal of providing customers with a range of equipment options to fit the variety of component shapes, sizes, and alloys that are most prevalent in metal AM and require the superior surface finish and dynamic fatigue. This paper discusses using a non-abrasive, high density media in conjunction with an isotropic superfinishing (ISF) chemistry. 125 kg of FMX 15*15 ACT abra sive inserts. Gradl, Omar R. The first step, referred to as the "Refinement Process", involves a chemical interaction on the surface of the part. The ISF Process has been tested and proven effective in both military and industrial. These gear quality improvements open two potential design optimization routes: to apply more load to the surface, given its greater durability, or to reduce the flank width while. FOR IMMEDIATE RELEASE: Brenham, Texas - REM Surface Engineering is proud to announce our collaborative partnership with MTU Aero Engines to support their work in serial production of highly loaded aviation engine components through our Extreme ISF(r) Chemical Polishing technology, primarily focused on Iron-Nickel super alloys. REM has a range of developed, isotropic superfinishing/polishing processes for Copper alloys that are suitable for addressing the complex shapes and critical applications where Copper is being used. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. David Dock is the REM Facility Manager of Indiana. Ready to start your project? Have questions? We can't wait to hear from you!REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM Race products allow for quick conversion of existing vibratory. Inquire. In it, parts are placed in vibratory finishers with a nonabrasive media and a chemical activating agent. 1 µm or less in 4 minutes. Loosen the set pin, then turn the thumbscrew to generate a more acute or more obtuse angle. The investigation concluded that REM’s ISF® Surface provided the most consistent scuffing resistance, as no scuffing occurred even during an endurance cycle that was conducted at the maximum load. Indiana: 8912 Mississippi Street Merrillville, IN 46410 860-736-1477. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. Please fill out the information. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The Ramp System H+ Series is designed to provide maximum processing efficiency and short cycle times. REM Surface Engineering and the #ISF process is the most widely used superfinishing solution for gears from industrial gear pump, automotive, off-highway… The ISF-Process is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc, USA. The following pics are of a 3. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. It employs mass finishing equipment in conjunction with accelerated refinement chemistries that are non-hazardous and environmentally friendly. 1 mm. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining. The REM ISF process is becoming popular on ring-and-pinions and gearsets. This is an older thread, you may not receive a response, and could be reviving an old thread. Performance Racing Industry 2023. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Quite literally, this means the. 00005” (1. 17-4, 15-5, 316/316L) Carbon Steels (ex. REM Surface Engineering, the inventor of the ISF®Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. If this corrosion is not caught during inspection, it can result in catastrophic component failure. By using compounds, usually in. The improved micro-texture created by the. The energy requirements and the costs of this finishing operation (even when including the. While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing which results in more efficient, uniform parts that outperform. Add to cart. Glymphatic System. 0002” from the surface of the component in order. . It is a chemical - mechanical process. Machined component surfaces are comprised of parallel lines of “peaks” and “valleys” arranged in a generally periodic or sinusoidal pattern. REM supplies most ancillary and support equipment that may be helpful in the use of our process technologies, and/or we can aid you in the specification of said support equipment (examples. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps drivers to excel. ) The ISF Difference. Sleep is composed of two very different physiological states: REM sleep and NREM sleep. We are excited to let you know REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF ®) technology at 33rd annual Performance Racing Industry Trade Show, at Indiana Convention Center, Indianapolis, IN this December. 1 2. By producing ultra-low R a surface roughness (R a <2 µin. REM’s isotropic superfinishing technologies are able to controllably remove as little as 0. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps racers to. Treating gears with this process removes the microscopic peaks in the machined gear surfaces, resulting in a final Ra of 4-6 µin. REM’s isotropic superfinishing technology (ISF ® Process) significantly extends component life, increases resistance to stress corrosion cracking and improves laminar flow characteristics thereby minimizing airflow frictional and turbulence losses from stage to stage by airfoil planarization leading to increased turbine efficiency. The REM isotropic superfinishing (REM ISF) process was then performed by means of a BF 100 BBSM vibro-finishing machine filled with 125 kg of FMX 15*15 ACT abrasive inserts. Ferrium ® C64,. Whether you enjoy the. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. Given isotropic superfinishing’s gentle, controllable finish, it is able to. While the dimensional integrity of the part remains intact, the result is an improved. This category only includes cookies that ensures basic functionalities and security features of the website. Despite the mention of chemical treatments, REM claims that the ISF process is environmentally safe (it's water-based) and reduces energy consumption overall. REM Surface Engineering’s isotropic superfinishing processes increase the surface durability & bending/dynamic fatigue resistance of mechanically loaded components such as gears and bearings, rotating components such as airfoils, and many other metal-to-metal contacting or cyclically loaded components. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The ISF Process offers the potential to finish multiple component. For metal Additive Manufacturing applications , REM’s Extreme ISF ® Process is capable of reducing the high levels of roughness inherent to additive manufacturing. As a result, REM provides a variety of customizable Technical and Engineering Services to meet these needs. In all cases, the improved surface roughness and surface texture characteristics of REM’s ISF Technologies make them a strong approach to nitrided white layer removal. For smaller components (~2-3″/50-75 mm in diameter or less), large processing lots and low process. Stop by our booth and check out. The REM ® Process (an isotropic superfinishing process) is ideally suited to upgrade both firearm performance and the firearm manufacturing process. ACCEPT DECLINE DECLINEREM states the Extreme ISF® Process Cell will be the first of multiple version to be releasing over the next 18-24 months, with a goal of providing customers with a range of equipment options to fit the variety of component shapes, sizes, and alloys that are most prevalent in metal AM and require the superior surface finish and dynamic fatigue. Bill Nebiolo. This upgrade package allows for higher RPM shift points under heavy torque loads, it's the perfect solution for any serious track car or enthusiast looking for the best possible shift feel and performance. Since that time, it has become widely accepted as a solution for numerous gear failure modes and. Bending Fatigue; Corrosion; Durability; Lambda Ratio; Loss of Lubricant; Micropitting;. This process combines a chemical polishing (CP) operation followed by […] Learn More. Contact us today to learn more or to start a project. The Process is an isotropic surface finishing process that produces a non-linear, low Ra that improves wear properties and reduces friction. The pathway consists of a periarterial influx route for cerebrospinal fluid (CSF) to center the brain parenchyma and a perivenous outflux route,. REM Surface Engineering, the creator of the ISF ® Process, is proud to have been doing business in the metal finishing industry for over four decades. 5 μin. Call or us In-house REM Polishing process by Weddle Industries Reduce friction and extend the life of your driveline components. The CP was performed by immersion in a robot controlled chemical polishing bath. REM Surface Engineering is preparing for AMUG Conference 2017. The chemical agents are selected by the part's composition: Different metal alloys will react to different chemicals. Introduced in 1965, the REM ISF or “Isotropic Superfinish” is a treatment that eliminates imperfections on metal components that are left over by the machining. REM ISF Process It is a chemical - mechanical process that sequentially removes the "peaks" of a ground. of torque capacity and is capable of engines speeds of 8,000 RPMs with shifts at 7,500 RPMs. The photo below shows the crystal density of Crown Race Gears as it transitions from the extremely hard gear tooth surface seen on the right to the softer, less dense composition found towards the gear core on the left side. Malcolm Maxey is a process engineer who works in the Research and Development Group with more than 20 years of engineering and account management experience in the automotive, petrochemical, and telecommunications fields. News; Events; History; Quality; Affiliations; Our Team; Vision, Mission & Values; Careers; Technology. Agustin Diaz followed by. While REM is commonly known for creating bright and shiny surfaces—and certainly many of the components polished in REM’s isotropic superfinishing technology will display a mirror-like, shiny appearance—the most important deliverables from REM’s polishing technologies are typically manufacturing and engineering benefits. Lastly, REM Surface Engineering is a leading surface finishing supplier whose ISF® Process is widely used in precision gear applications and Extreme ISF® Process is a leading performance-enhancing AM surface polishing solution for rocket engine, aerospace, medical, and semi-conductor fabrication applications. Explore our history, gain insight into who we are, and learn about our . Email: bnebiolo@remchem. News; Events; History; Quality; Affiliations; Our Team; Vision, Mission & Values; Careers; Technology. United Kingdom: Alington Road St. This process combines a chemical polishing (CP) operation followed by a chemical mechanical polishing process (CMP). 1 mm. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. The rinse/burnish process removes the remaining oxide film from the parts and creates a matte or high-gloss finish. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM Process solves these problems, producing a smooth, low roughness surface, perfect for end-use or electroplating, painting, or coating. The REM ® procedure involves two steps. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has. 1 µm or less in 4 minutes. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining. If you are in need of a complete equipment setup, REM’s got you covered there as well. REM’s ISF® Process (an isotropic superfinishing process) solves these problems by reducing friction resulting in extended component life and increased fuel efficiency for gearing applications. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. The REM Process is used extensively in the Hand Tool and Firearm industries where it improves the quality of the nickel-chrome plating, physical vapor deposition (PVD) coatings, and other coating/plating technologies. REM’s ISF Process is very effective at controllably and uniformly removing very small quantities of material, with a common helicopter gear process removing a total 0. Matt enjoys supporting a wide array of industries and using his chemistry degree. 73 Gear Set that I recently sent to have the REM ISF Processed performed on the ring and pinion. While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing, which results in more efficient, uniform parts that. REM Race product line has process chemistries optimized for both steel and chrome plated racing components. As a result, the superfinishing process creates a low Ra surface on the workpiece. REM Surface Engineering’s ISF Process produces a surface that has several key advantages over other “superfinishing” techniques. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. In addition, the polished surface increases gear fatigue strength because it leaves a finished radius on edges and removes many surface irregularities that create microscopic stress raisers. Turbine Forum 2024 will take place 11-14 November 2024 at the Intercontinental Hotel in Houston, Texas. Sleep architecture in humans. After ISF, nital etch inspection is not necessary. It is a chemical. The TKX has 600 lb. The energy requirements and the costs of this finishing operation (even when including the. Performance Racing Industry 2021. The treatment is progressive, and different surface quality results can be expected for different durations. The following pics are of a 3. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Weddle Industries offers complete in-house. 97 @ 134 NA LSx. Transform your simple vibratory finishing equipment into an elegant friction-reducing system with the FERROMIL® Race Cut 550Race Clean 556Race Media 559 . REM ISF® is a 2 stage process that finishes with a “burnish” that makes the part come out looking shiny, almost as if it was chrome-plated. Whether you enjoy the value-adding and/or cost-saving benefits of the ISF Process at our facility or yours, the results are equally impressive: a significant decrease in wear resulting in. Bending Fatigue; Corrosion; Durability; Lambda Ratio; Loss of. The ISF Process is a chemically accelerated vibratory mass finishing process which is patented worldwide. The chemical will make the material corrode and the surface roughness of the part will become low. The results represent a significant. The Rapid ISF Process increases fuel efficiency and power density and is compatible with a just-in-time environments. REM’s ISF ® Process is a chemically accelerated isotropic superfinishing process that is ideally suited to process critical, blood-contacting components to achieve the optimum edge radius and surface finish while preserving critical geometries. 00025 of an inch (~5 – 6 µm) per hour of processing time. These ISF processes are robust, easy to automate and are. The ISF Process shall a suite of chemically. How it works: A patented solution is used in. The improvement was not just a surface effect but was seen to be effective to a depth of 0. The ISF. A component’s surface can impact a wide range of performance characteristics including contact fatigue, lubricant performance, bending fatigue, air/fluid flow, coating/plating adhesion, cleanliness, and many more. Reduce friction and wear on metal components with the REM’s ISF Surface Finishing process! It is NOT just a coating, acid or polish, it is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc. REM has developed these consumables over our. Our patented and proprietary chemical and mechanical/vibratory finishing technologies allow for precision-controlled surface finishing of metal components via a subtractive process (Figure 3. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM process known as Isotropic Super Finishining (ISF), has proven itself in the automotive racing industry already and is currently proving itself beneficial for helicopter transmissions as well. REM has a long history of providing polishing processes for airfoils (compressor blades, etc. Matt comes to REM with a background in Chemical Engineering, and almost 10 years’ experience as an Engineering Manager and Project Manager leading teams and complex projects in various industries including energy and oil/gas. The ISF Process is water based and carried out at room temperature. Bottom line: this process works. 2. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has processed with our Extreme ISF ® and ISF Processes. US Army. Hand built, blueprinted assembly by a Master Tremec technician. 015” in that. 1 µm or less in 4 minutes. Additive Manufacturing Strategies is a 100% in-person event February 6-8, 2024 in New York City. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM’s Extreme ISF Process (a suite of isotropic superfinishing/polishing processes) has been shown to significantly improve Metal AM component fatigue life (matching machined component performance in some cases) and is capable of finishing the extremely challenging geometries that generative design and design for additive manufacturing. That is why here at Global DriveTrain, we offer the capability of REM Isotropic Surface Finishing. Pay Online;. Cost Saving/Value Enhancing Benefits: Producer: Mass Production CapabilityREM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM’s ISF® Process significantly reduces wear up to 95%, reduces contact fatigue and reduces lubrication requirements. These processing technologies are available via outsourced processing at a REM facility or as technology installations at a customer site. As part of the study, four surface finishes were reviewed. The following pics are of a 3. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The samples were subjected to a sandblasting process which, on average, lasted 20 min per part, in which a 60-mesh white corundum (aluminum oxide) was used. REM Surface Engineering's ISF® Process Overview. Additionally, REM has developed a special line of Extreme ISF ® Process equipment to meet the needs of the metal additive manufacturing industry with the Entry System™ , the Ramp System™ , and the Volume System™ processing cell variants. 1st gear synchro;REM has a range of developed, isotropic superfinishing/polishing processes for aluminum alloys. Micropitting is a prominent failure mechanism for both highly stressed case carburized gears and bearings that operate consistently in low speed, low load environments where boundary conditions predominate. ETL is used to replicate and auto sync data from various source databases to a cloud data warehouse. Tempering the gears is not possible. '91 MR2 Turbo. S. The REM Process is the optimal polishing process for the pre-nickel chrome plating finishing, and it is the most common surface finishing process used on US-made Hand Tools, and industry that REM has been serving for over forty years. 2 /am, the parts operat- ing character- ;tics with gard to friction, and operating atures are sig- L-proved, with a :rease of the Moreover, the IS'F. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM Surface Engineering is returning to the leading global exhibition and conference on Additive Manufacturing and the next generation of intelligent industrial production. REM ISF, coupled with a preliminary sandblasting process, has proved to be technologically feasible. In pro racing, every single thing that is in the driveline that comes in contact with another piece of metal has been REM polished. Evidence will be presented demonstrating how the improved micro surface of ISF processed parts retains horsepower, increases component durability and reduces operating temperature. The ISF® Process – Surface Engineering Design for the Automotive & Trucking Industry Handouts Win the Race with the ISF® Process Surface Engineering Designed for the Motorsport IndustryI'm excited to be presenting at #ICAM2021 on REM Surface Engineering's work with NASA to develop a novel #postprocessing #surfacefinishing solution…Abrasive/neutral processes can be a valuable tool for some applications or as a part of a process sequence to enhance surface finish or appearance. A statistical analysis shows that the parts treated with the. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. The REM ISF process reduces friction between the teeth of each gear, lowering oil and gearbox temperatures and power lost to friction. The first stage is a chemical treatment to apply a soft, one-micron-thin film to the entire surface of the gear. We polish wheel bearings with REM’s Isotropic Superfinish Process (ISF®), which reduces friction, removes protruding surface asperities and increases the bearing load surface. The media has to be highly dense to do the job properly. Quite. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining. The typical ISF Process removal requirement (per side) is 0. Acct. We are proud to be actively engaged and supportive of the following scientific and standards organizations:These process technologies have been adapted for both traditionally formed components via REM’s ISF ® Process, as well as for AM components via REM’s Extreme ISF ® Process. Real ISF is a patented process and it's close to 20k to get set up with the proper equipment and supplies to do true micro-polishing. REM offers custom development and manufacturing of process aids for use with REM’s technologies—the ISF ® Process, the Rapid ISF ® Process, and the Extreme ISF ® Process . REM Surface Engineering’s ISF ® Process has been utilized on titanium components for over twenty years, primarily on Aerospace and Biomedical/Medical applications. 60 @ 150. REM Research Group Manager. Southington, Connecticut, (March 19, 2020) – REM Surface Engineering selected for Phase I funding through U. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R The REM polishing or ISF process utilizes an isotropic superfinishing machine. REM recently developed the Rapid ISF Process specifically for the automotive market in the effort to help improve efficiency and delivery time. 00025 of an inch (~5 – 6 µm) per hour of processing time. Reduce Scrap Rates. 1 µm). | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. It is used when high-quality parts need to be finished as gently as possible. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Category: EVO 4-9 Transmissions Brand: ShepTrans. REM has a great deal of experience with steel and its many alloys including gear steels, spring steels, knife steels, nitriding steels, other carbon steels, tool steels, maraging steels, and other specialty steels. The International Journal of Advanced Manufacturing Technology. Thus, the addition of the ISF Process to a manufacturing process can have the added benefit of removing any mild corrosion that may occur in prior steps (over and above the dramatic surface finish improvements). Starting Roughness. Quality. These high temperatures cause wear and over time reduce efficiency and. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps drivers to. The Rapid ISF Process increases fuel efficiency and power density and is compatible with. These surface finish/texture improvements make any metal to metal interaction significantly less likely to occur and effectively eliminate the. This is a unique patented process that generates a non directional low Ra surface finish. PE19 6YH, UK. From this first use of isotropic superfinishing on bearings, the process jumped into the gearing world via the motorsport industry. 1. Over the last three years, he has worked on the optimization of. ) and producing a unique, non-directional, low skew/high flatness surface, the ISF Process is able to enhance part. [4] This finding stresses the importance of surface finish for resisting the formation of micropitting. Mireles, Christopher S. News; Events;. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. REM’s ISF ® Process is the ultra measurement application from the isotropic superfinishing engineering for subtractively manufactured components. REM Isotropic Surface Finishing Part Performance Benefits: Quieter Operation; Extend. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Excited to be exhibiting at Booth # 12. The value will be approximately 0. The chemical agents are selected by the part's composition: Different metal alloys will react to different chemicals. The ISF Process is a unique patented process that generates a non directional low Ra surface. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM’s ISF and Rapid ISF Processes can be applied to a wide range of components types, sizes, and metals. These devices commonly operate under extremely high loads and speeds and place high-performance demands on their components such as gears and airfoils. ISF Process for Aerospace Gears and Bearings. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such.